Unmanned

Unmanned vehicles still seem like advanced technology, but in one form or another, they’ve been making inroads into civilian life for the last 15 years. Once niche technology used mainly for military applications, they’re now integrated into our lives, including use cases that few envisioned when the technology began to enter the mainstream.

Blue Virgil

Blue Virgil's tether system allows a drone to stay aloft indefinitely and is in use by clients as diverse as the Chesterfield County Police Department (shown here demonstrating the device) and the NBA's San Antonio Spurs.

The unmanned industry had a total market value of $16.5 billion in 2020, and it’s shown on the roads, waterways, and skies, where unmanned vehicles are fulfilling uses as diverse as package delivery, real estate assessments, equipment inspection, photography and videography, public safety, national defense, lifeguarding, and personal transportation. Innovators are drawing technological inspiration from sources as modern as submarines and as natural as seabirds. Companies are refining the technologies that enable those uses and searching for the next use case where an unmanned vehicle can do a particular task more safely and effectively than a person.

In the Skies

Unmanned aerial vehicles (UAV) are working in civilian airspace on a variety of useful applications — but not exactly in the way they were presented to the public in the past, when companies as ubiquitous as Amazon, Walmart, and 7-Eleven were touting the possibility of widespread drone delivery service. Virginia made unmanned history when Wing, the drone delivery unit of Google parent company Alphabet, conducted the country’s first drone delivery trials in Christiansburg in 2019, which highlighted the possibilities of beyond-line-of-sight drone delivery.

But with the Federal Aviation Administration still finalizing rules for such services and the industry dealing with questions about public acceptance, density, and air traffic management, the prospect of lightning-quick, omnipresent drone delivery has not yet lived up to expectations.

The nuances of drone flight are familiar to Virginia Beach-based DroneUp, which leverages a network of 20,000 affiliated pilots in addition to its own staff. DroneUp essentially follows a drone-as-a-service model, allowing firms large and small to outsource UAV operations and access the company’s in-house data analysis, training, equipment, and consulting services.

“We’re finding that lots of companies in different verticals want to utilize drones, but they’re not exactly sure how,” DroneUp Chief Operating Officer Anthony Vittone said.

DroneUp Walmart

In 2020, Walmart partnered with Virginia Beach-based DroneUp to deliver COVID-19 test kits to residents near selected stores.

The biggest retailer in the country took notice. In 2020, Walmart engaged DroneUp to deliver COVID-19 test kits to residences near selected stores. DroneUp sent teams to set up temporary drone operations in Walmart parking lots in Nevada, New York, and Texas, and within a few weeks, the drones delivered hundreds of kits to homes within a mile of the locations. The partnership was so successful that the retail giant has since invested in DroneUp in a push to establish permanent last-mile drone delivery for a large portion of its product line, announcing the first delivery hubs in northwest Arkansas in November.

Many clients are using DroneUp’s expertise to get their own drone operations up and running, but even more are finding it convenient to outsource drone operations while focusing on their core business. Others look to DroneUp to augment existing drone operations.

Outside the realm of package delivery, unmanned vehicles are increasingly used for everything from urban planning and inventory management to inspection and emergency services. Beach lifeguard services are starting to use UAVs to augment existing lifesaving procedures, currently using the devices for shark and riptide identification. In the future, UAVs could be used to safely drop flotation devices to distressed swimmers faster than human lifeguards can swim to the scene — Virginia Beach company Hush Aerospace is developing a drone-and-drop system to use on the Commonwealth’s beaches.

UAVs are also increasingly used to monitor crowds and traffic. But even if you’ve seen a drone in the air above a sporting event, concert, or traffic jam, you may not have realized that it can only stay airborne for as long as its batteries last — usually just a couple of hours.

Reston-based Blue Vigil solves this problem through powered cables that can keep a drone aloft indefinitely. The company’s system consists of a ground power station that connects to a generator, AC wall power, or a vehicle through a tether. Once connected, powering up the ground station and drone takes about 30 seconds. The company also sells an OEM version of their power tether solution to manufacturers who want to embed the tether technology into a custom platform.

Blue Vigil’s tether system, manufactured in Roanoke County by Keltech Inc., can work with most drones. It’s already in use by police departments in Virginia and across the country. The NBA’s San Antonio Spurs use the system to power drones that monitor crowds during home games.

“They use a drone with our tether system for crowd control as people arrive and leave the arena,” Blue Vigil CEO Rob Schumann said. “It works really well for them.”

On (and Below) the Waves

On and under the water, unmanned vehicles have been widely used across the offshore energy sector for monitoring and maintenance, while other maritime applications include security, mapping, and a wide range of data collection. They’re in widespread use by the U.S. military for applications like intelligence gathering and mine countermeasures, and the Navy and Marine Corps are accelerating rollout of unmanned surface and underwater vessels for applications including cargo movement.

We're finding that lots of companies in different verticals want to utilize drones, but they're not exactly sure how.

Anthony Vittone Chief Operating Officer, DroneUp

New developments in sensors, inertial navigation, and various other data acquisition technologies are allowing for the expansion of cost-effective hydrographic and bathymetric surveying. With actionable data, in the not-so-distant future, ships will be able to arrive and depart at commercial ports without crews. Currently, most of these autonomous ships move at the pace of current standards, but as the technology advances, so does the potential to increase efficiencies and reduce ship down time.

Since the advent of boats, waterways have been the most efficient way of getting cargo where it’s needed. The sticking point has always been the slow speed at which waterborne freight moves. The Flying Ship Company, based in Leesburg in Northern Virginia, plans to overcome that by skimming above the water with semi-autonomous cargo vessels using ground effect.

Ground-effect vehicles ride on the dense cushion of air that develops between a wing and the water or a surface when they are close together. Seabirds use the ground effect to skim the water’s surface, barely flapping their wings, for hours at a time, and the Soviet Union tested ground-effect wingships for military transport during the Cold War.

Flying Ship is developing two wingship variants for fast, low-cost cargo delivery to a range of coastal and island locations. The largest hybrid electric-powered craft is currently semi-autonomous, but ultimately planned to be completely autonomous and will have a range of more than 300 miles. Applications will share more commonalities with the air freight market than the traditional maritime market.

“We are going to be carrying time-critical, price-sensitive goods,” Flying Ship CEO Bill Peterson said. “High-end retail, fresh foods, perishable items, medical equipment, military equipment — anything that needs to be there relatively quickly.”

Unmanned maritime vehicle development isn’t limited to startups. Huntington Ingalls Industries (HII) has operated in Hampton Roads since 1886 through one of its divisions, Newport News Shipbuilding, and has built more ships in more ship classes than any other U.S. naval shipbuilder. The Navy is increasingly looking to unmanned underwater vehicles (UUV) to take on missions from mine countermeasures to special operations, underwater mapping, and surveillance.

Huntington Ingalls Industries, Newport News

Huntington Ingalls Industries in Newport News produces the Proteus UUV for the U.S. Navy.

In response, HII has acquired numerous UUV companies and is building a new Unmanned Systems Center of Excellence on a 20-acre campus in the city of Hampton. Construction began in 2020 on what will ultimately be a 155,000-sq.-ft. facility dedicated to production and testing of all types of unmanned systems, including the Boeing-HII Orca extra-large UUV, a 50-ton, long-endurance attack drone capable of performing critical missions for the U.S. Navy.

HII is relatively new to the unmanned industry, but has acquired several marine robotics firms in the last several years, including Massachusetts-based Hydroid, known for its series of REMUS Navy and commercial UUVs. Duane Fotheringham, president of unmanned systems at HII’s Technical Solutions division, says that HII’s experience building Navy submarines will help with research and development.

“There’s a lot of commonality with putting things into the ocean, understanding that it’s one of the harshest environments on the planet,” he said. “Understanding how to go into the deep sea, how to make vessels safe and reliable for people — or for autonomous systems — applies to both.”

On the Road

Over the past few years, research into unmanned solutions for ground transit has focused on moving goods and people, hampered by cost issues and technical challenges along with more recent issues related to the COVID-19 pandemic. Those obstacles are lessening, buoyed by advances in sensors, light detection and ranging, and other technologies that support unmanned development. Those advances, along with reduced costs per unit for sensor and hardware technology, have supported lower prices on unmanned deployment programs.

From a military perspective, unmanned ground vehicles’ greatest benefit is reducing the need for humans to be placed in harm’s way. From a civilian aspect, unmanned vehicles provide the promise of partially increasing road safety with the eventual goal of removing humans from behind the wheel.

In September 2021, Volvo Autonomous Solutions unveiled its prototype autonomous truck to be produced at the company’s Pulaski County facility, while Torc Robotics in Montgomery County is working with global market-share leader Daimler Trucks to commercialize autonomous trucks through a partnership Torc CEO Michael Fleming said is the first of its kind.

Perrone Robotics in Albemarle County takes a different approach, providing fully autonomous vehicle systems and turn-key autonomous vehicle solutions for geofenced and geolocated areas. The To Navigate You (TONY) system is an autonomous vehicle (AV) retrofit kit that embeds into any vehicle type, allowing transit and transportation customers to easily retrofit existing fleets and reduce deployment costs.

Perrone Robotics, Albemarle County

Perrone Robotics, Albemarle County

It’s currently in use on an Americans With Disabilities Act-compliant, full-size, zero-emissions electric passenger van called the AV Star, developed by Perrone and Canada-based GreenPower Motor Company. One of the vans is currently in testing in Jacksonville, Fla., where the Jacksonville Transit Authority is aiming to deploy a fleet of AVs by 2023.

 

Perrone’s latest OEM agreement with Arizona-based Local Motors represents a significant step in full integration of its autonomous system in a vehicle’s initial design and production phase. Local Motors’ 3D-printed, micro-manufactured Olli — a low-speed, driverless shuttle intended for getting people around city centers, campuses, and neighborhoods and set to debut in commercial operation in late 2021 — is billed as an environmentally friendly, cost-efficient short-haul transporter.

By 2022, the Perrone-Local Motors pairing intends to produce hundreds of the AVs that run on Virginia-developed technology. Virginia companies and researchers are playing a major role in the development of unmanned vehicles across air, land, and sea — and realizing some of the potential that excited retailers and consumers when drones first started appearing in civilian skies.

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